Good science project does not stop with building a motor. It is very important to measure different electrical and mechanical parameters of your motor and calculate unknown values using the following helpful formulas.

We will use the International System of Units (SI). This is modern metric system that is officially accepted in electrical engineering in the USA.

One of the most important laws of physics is the fundamental Ohm’s Law. It states that current through the conductor is directly proportional to applied voltage and is expressed as:

**I = V / R**

where I – current, measured in amperes (A);

V – applied voltage, measured in volts (V);

R – resistance, measured in ohms (Ω).

This formula could be used in many cases. You may calculate the resistance of your motor by measuring the consumed current and applied voltage. For any given resistance (in the motors it is basically the resistance of the coil) this formula explains that the current can be controlled by applied voltage.

The consumed electrical power of the motor is defined by the following formula:

**Pin = I * V**

where Pin – input power, measured in watts (W);

I – current, measured in amperes (A);

V – applied voltage, measured in volts (V).

Motors supposed to do some work and two important values define how powerful the motor is. It is motor speed and torque – the turning force of the motor. Output mechanical power of the motor could be calculated by using the following formula:

**Pout = τ * ω**

where Pout – output power, measured in watts (W);

τ – torque, measured in Newton meters (N•m);

ω – angular speed, measured in radians per second (rad/s).

It is easy to calculate angular speed if you know rotational speed of the motor in rpm:

**ω = rpm * 2π / 60**

where ω – angular speed, measured in radians per second (rad/s);

rpm – rotational speed in revolutions per minute;

π – mathematical constant pi (3.14).

60 – number of seconds in a minute.

If the motor has 100% efficiency all electrical power is converted to mechanical energy. However such motors do not exist. Even precision made small industrial motors such as one we use as a generator in generator kit have maximum efficiency of 50-60%. Motors built from our kits usually have maximum efficiency of about 15% (see *Experiments* section on how we estimated this).

Don’t be disappointed with 15% maximum efficiency. All our kits are intended for education and not designed for real applications. This efficiency is not bad at all – it is actually much better than most of other self made designs on Internet can provide. The motors have enough torque and speed to do all kinds of experiments and calculations.

Measuring the torque of the motor is a challenging task. It requires special expensive equipment. Therefore we suggest calculating it.

Efficiency of the motor is calculated as mechanical output power divided by electrical input power:

**E = Pout / Pin**

therefore

**Pout = Pin * E**

after substitution we get

**τ * ω = I * V * E**

**τ * rpm * 2π / 60 = I * V * E**

and the formula for calculating torque will be

**τ = (I * V * E *60) / (rpm * 2π)**

Connect the motor to the load. Using the motor from generator kit is the best way to do it. Why do you need to connect the motor to the load? Well, if there is no load – there is no torque.

Measure current, voltage and rpm. Now you can calculate the torque for this load at this speed assuming that you know efficiency of the motor.

Our estimated 15% efficiency represents maximum efficiency of the motor which occurs only at a certain speed. Efficiency may be anywhere between zero and the maximum; in our example below 1000 rpm may not be the optimal speed so the for the sake of calculations you may use 10% efficiency (E = 0.1).

Example: speed is 1000 rpm, voltage is 6 Volts, and current is 220 mA (0.22 A):

**τ = (0.22 * 6 * 0.1 * 60) / (1000 * 2 * 3.14) = 0.00126 N•m**

As the result is small usually it is expressed in milliNewton meters (mN•m). There is 1000 mN•m in 1 N•m, so the calculated torque is 1.26 mN•m. It could be also converted further to still common gram force centimeters (g-cm) by multiplying the result by 10.2, i.e. the torque is 12.86 g-cm.

In our example input electrical power of the motor is 0.22 A x 6 V = 1.32 W, output mechanical power is 1000 rpm x 2 x 3.14 x 0.00126 N•m /60 = 0.132 W.

Motor torque changes with the speed. At no load you have maximum speed and zero torque. Load adds mechanical resistance. The motor starts to consume more current to overcome this resistance and the speed decreases. If you increase the load at some point motor stops (this is called stall). When it occurs the torque is at maximum and it is called stall torque. While it is hard to measure stall torque without special tools you can find this value by plotting speed-torque graph. You need to take at least two measurements with different loads to find the stall torque.

How accurate is the torque calculation? While voltage, current and speed could be accurately measured, efficiency of the motor may not be correct. It depends on the accuracy of your assembly, sensor position, friction, alignment of the motor and generator axles etc. If you want to get meaningful numbers you might use a second generator kit as explained in Torque and Efficiency Calculation section.

Speed, torque, power and efficiency of the motors are not constant values. Usually the manufacturer provides the following data in a table like this one (sample data from one of the motors used in generator kit):

Also the manufacturers usually provide power curves for the motor at nominal voltage:

These curves are generated by plotting motor speed, consumed current, and efficiency as functions of the motor torque. Sometimes there might be also a curve representing mechanical output power.

As you can see from the graph speed and current are linear functions of torque so you might need only two measurements to draw these graphs. Efficiency and power will need more data. Usually for small motors maximum power is at 50% of stall torque (approximately 50% of no load speed). Maximum efficiency may be 10-30% of motor stall torque (70-90% of no load speed).

While it is technically better to follow the same format and create similar curves for your motor it is not absolutely necessary for a good science project. You may take all measurements, calculate unknown values and plot the graphs where for example speed and torque are represented as functions of applied voltage or current etc.

Simple formulas and calculations described here are essential for calculating most common motor parameters. However this is a simplified approach that does not take into consideration many factors. If you want to extend your research further – see Links section and search the Internet. There is tons of information with more complex calculations.

See other pages at *Experiments* section on how to measure motor parameters.

oktay ozdemir

It was useful for me

bala

thank you for this calculation

nick

The best explanation i’ve got so far in around 10 webpages

oip inventions

exccelent

Henry Deey

It’s been very useful, thank you soo much

deboprasad Banerjee

thank you for this calculation

SATHEESAN NAIR

Very well explained. Thanks

Kosen Pushati

Well done

Yahya

Good.,

essien

Very useful for me

srinivas

Wow excellent

Deepak

Hi..

The information was useful. Can you please send me calculation for what motor to be best suited to lift or move a load of 150 kgs.

simplemotor

Unless the questions refer to the motors built from our kits we cannot answer them or provide any calculations. Sorry guys – please do your own research!

Thanks for understanding and best of luck!

Chris Xu

I love this thing, thank you very much!

m ramzan khan

Thank you very much!

Manender Chaudhary

Very useful! …. I searched this thing thousand times… Finally got a simple explanation… Thanks 🙂

alferez

Very usefull thanks for explanations

Lawrence ayuk ojong

i enjoy reading this topics of motors. Thank you very much

Tijin Dayi

This is very easy to understand. Thank you.

Az

I like it.thanks alot

Paul

It’s been a while since I’ve had to use this calculation, and I just couldn’t remember it !!

Thanks

bf

got me out of a hole thanks

ktf

great

rajul sharma

Thanks

Abraham

that was great, thanks!

LAV DIXIT

NICE DESCRIPTION

Pradip Vaishnav

Really great support to us

Louis

Merci beaucoup!

MainP

Very explanatory

Nithin

thank you so much. its very useful to me

Meojoule

Incredible breakdown, thanks a lot.

Mohammed Waqeeb

very useful and very well exlained…

Mohammed Waqeeb

thanks a lot.

muthu

good explanation

NAREN ARJUN SINGH RAJPUROHIT

GREAT JOB

EASY TO UNDERSTAND…….

Mukesh kumar

its most important for engineers n its simple formula for all students

Mukesh kumar

thank you so much

GT

It was helpful….Thanks

rz

Very good. Help me in school.

ammulu

interesting

Ian Graham Cromarty

Hello

Are you sure about this formula?

angular speed if you know rotational speed of the motor in rpm:

ω = rpm * 2π / 60

I think that should 2πr or π * Diameter since you are calculating the circumference of the disk

π is defined as Circumference / Diameter.

Hence Circumference = π * Diameter or π * 2r

Simple Motors

If you are measuring linear speed then circumference matters. However angular speed defines how the angle changes over the time so the circumference is irrelevant and the formula is correct.

amrish kumar

thanks its to important for me….

Dinesh

Superb

Kanhaiya Lal Didwania

Thanks

Sreenivasulu.G

Explained in easy way to understand.

Thank you very much

AMOS

WONDERFULL

Dino

Excellent explanation!

jp

very useful formulas

sam

that gives clear understanding

gokulraj

why the efficiency is between 0 to 15 percent .? why not between 0 to 100 percent. how do you say 15% is the maximum efficiency of the motor ?

Simple Motors

The calculations are for the motors we have on our site. Explore the site!

Lilen

great calculation!

Alamin Muhammad Alamin

Wow! what a wonderful and most important calculation, really I appreciate the effort . bandle of thanks

Saber

Tnx a lot